Hobby

Cosplay & Foam Armor

Surfaced from the photo archive

A foam-armor helmet build using an Evil Ted Patterns paladin helmet template - paper patterns pinned and traced onto EVA foam, cut, cemented into shape, and heat-sealed along the seams into a finished shell.

Paper paladin helmet patterns pinned onto EVA foam mats, ready to be traced and cut

Evil Ted Patterns paladin helmet templates, pinned to foam and ready to cut.

The cut foam pieces cemented together into a rounded helmet shape, next to a tube of Barge cement

The pieces cemented together into shape.

The finished open-faced foam helmet shell, seams heat-sealed

The finished shell, seams heat-sealed.